Crown Equipment Automobile SH 5500 Series User Manual

C
Specifications  
SH 5500 Series  
Heavy-Duty Walkie  
Straddle Stacker  
SH 5500  
Series  
 
Specifications  
SH 5500 Series  
1
2
3
4
5
6
7
8
9
Manufacturer  
Model  
Crown Equipment Corporation  
SH 5520-40  
See Chart  
24  
SH 5540-40  
See Chart  
24  
Load Capacity  
Load Center  
Power  
lb  
in  
Electric  
24 Volts  
Stacker  
Poly/Vulkolan  
4/1x  
24 Volts  
Stacker  
Poly/Vulkolan  
4/1x  
Operator Type  
Tire Type  
Walkie  
Load/Drive  
Wheels (x=driven) Load/Drive  
Lifting Height  
in  
in  
See Chart  
36.8  
See Chart  
43.3  
13 Head Length*  
14 Wheelbase  
15 Turning Radius  
16 Inside Straddle  
17 Forks  
in  
51.4  
57.9  
in  
60.9  
67.4  
in  
34 - 50 inches in 2" increments  
Standard LxWxT  
Optional Lengths  
Empty/Loaded  
Empty/Loaded  
in  
36 x 4 x 1.75  
30, 39, 42, 45, 48, 54, 60  
3.7 / 3.4  
in  
18 Travel Speeds  
19 Lift Speeds  
mph  
fpm  
fpm  
%
48.4 / 29.5  
20 Lowering Speeds Empty/Loaded  
21 Grade Clearance  
50 / 50  
9
8
22 Battery  
Min Weight/Max Amp  
Max Battery Size WxLxH  
510 / 300  
975 / 660  
6.62 x 34.37 x 24.8  
13.12 x 31.10 x 24.8  
* Add 2.1" for Side Shift  
Mast Type  
TL – Limited Free Lift  
TT – Triple Telescopic  
9
3
Lifting Height  
Load Capacity  
in  
lb  
lb  
in  
in  
in  
in  
lb  
lb  
127.5  
150.5  
4000  
4000  
6
156  
192  
na  
SH 5520-40  
SH 5540-40  
4000  
4000  
6
4000  
4000  
52.6  
75  
3000  
52.6  
89  
10 Free Lift w/o LBR  
11 Collapsed Height  
12 Extended Height**  
83.5  
150  
34  
95.5  
173  
178.5  
38  
214.5  
42  
23 Min ID Straddle Width  
34  
24 Truck Weight  
SH 5520-40  
SH 5540-40  
3025  
2840  
3130  
2945  
3570  
3385  
na  
w/o Battery***  
3620  
** Add 24.7" with Load Backrest  
*** Add 85 lb for Load Backrest  
Add 120 lb for Side Shift  
 
Aisle Planning Guide  
SH 5500 Series  
SH 5520  
Pallet Length  
Pallet  
Width  
30  
36  
40  
42  
48  
A
B
A
B
A
B
A
B
A
B
36  
40  
42  
48  
in  
in  
in  
in  
65  
68  
69  
73  
68  
69  
70  
71  
65  
68  
69  
73  
68  
69  
70  
71  
65  
68  
69  
73  
68  
69  
70  
71  
65  
68  
69  
73  
68  
69  
70  
71  
68  
68  
69  
73  
79  
79  
73  
71  
Pallet  
Length  
SH 5540  
Pallet  
Width  
Pallet Length  
Pallet  
Width  
30  
36  
40  
42  
48  
A
B
A
B
A
B
A
B
A
B
36  
40  
42  
48  
in  
in  
in  
in  
65  
67  
68  
71  
74  
75  
75  
77  
65  
67  
68  
71  
74  
75  
75  
77  
65  
67  
68  
71  
74  
75  
75  
77  
65  
67  
68  
71  
73  
75  
75  
77  
67  
67  
68  
71  
82  
78  
75  
77  
B
Right Angle Aisles  
A = Equal Intersecting Aisles  
B = Right Angle Aisles  
Add 2.5" if side shift option is used.  
Add 6" to 12" to all aisle dimensions for maximum maneuverability.  
SH 5500 Series  
Technical Information  
5. Performance enhancing  
features  
Capacity  
Optional Equipment  
1. 30 amp on-board charger  
(6.62" battery box)  
Operator Controls  
4000 lb at 24" load center  
Crown’s robust X10 handle  
places all control buttons in the  
optimum position for ease of  
operation with either hand and  
to minimize hand and wrist  
movements. An ergonomic  
forward/reverse thumb wheel  
allows for precise maneuvering.  
The control hand grips are  
urethane covered for insulation  
from cold and vibration with  
integrated horn buttons for easy  
activation. The handle contains a  
safety button which reverses the  
direction of the truck should the  
button touch the operator.  
• X10® Handle  
Maximum Battery Size  
SH 5520-40: 6.62" wide  
x 34.37" long x 24.8" high –  
up to 300 amp hours, 24 volts  
2. Keyless on-off switch  
3. Work Assist™ Accessories:  
• Clip pad  
• Brake override  
• Electronic power steering  
• Ramp hold and  
speed control  
SH 5540-40: 13.12" wide  
x 31.10" long x 24.8" high –  
up to 660 amp hours, 24 volts  
• Hook  
• Clip pad and hook  
• Pocket  
• Power boost  
• High-visibility mast  
and carriage  
Standard Equipment  
1. 24-volt electrical system  
2. Crown’s Access 1 2 3®  
Comprehensive  
• Fan  
4. Sideshift with internal hosing  
• Low profile power unit  
• Tool storage tray  
5. 47" tall load backrest  
6. Optional fork lengths (30",  
39", 42", 45", 48", 54", 60")  
System Control  
6. Wire mesh guard - mast  
3. Access 1 2 3 display  
7. Volkollan drive tire –  
10" dia. x 3" wide  
7. Freezer conditioning  
• Eight-character scrolling  
display, 5 button access  
The physical efforts to hold the  
handle at a comfortable height  
was minimized to reduce fatigue.  
(Continuous -30° C / -22° F)  
8. Polyurethane load wheels –  
4" dia. x 2.88" wide  
9. InfoPoint® System  
8. Plexiglass safety shield  
• Three selectable  
performance levels  
9. 10" dia. x 4" wide drive tire  
• Soft poly  
• Siped soft poly  
10. InfoLink® ready  
A rabbit/turtle switch incorpo-  
rates two levels of programmable  
travel performance so operators  
can select the setting that  
matches their experience level  
or application requirements.  
• BDI with lift interrrupt  
• Five hour meters  
• Event codes  
10. Steel power unit covers  
11. Emergency power  
disconnect  
11. SBE 160 battery connector  
12. Key switch  
13. Horn  
• Access 1 2 3  
diagnostics with real  
time troubleshooting  
Exclusive brake override feature  
allows slow speed travel with  
the handle near vertical. This  
feature improves maneuverability  
in tight areas.  
14. SB175 gray  
battery connector  
• PIN code capability  
4. AC traction and steer motors  
15. Reversing button  
16. Electric park brake  
17. Fork tip indicators  
18. Battery compartment  
rollers  
 
Technical Information  
SH 5500 Series  
Performance  
Electrical System  
A heavy-duty 24-volt fused  
electrical system utilizes  
microprocessor controls for  
maximum energy efficiency,  
reduced maintenance and infinite  
speed control capability.  
Mast  
Other Options  
The SH 5500 Series incorporates  
the latest generation AC drive  
system enhanced with Access  
1 2 3 technology. Crown’s  
Access 1 2 3 technology  
High visibility two and three-stage  
mast design with angled cross  
bracing and lift cylinders located  
behind nested I-beams provides  
maximum visibility for load  
positioning and placement.  
Crown’s staging cushions  
coupled with lowering dampers  
ensure smooth operation.  
1. Amber strobe light  
2. Travel alarm: reverse, forward  
or both  
Safety considerations and  
dangers associated with audible  
travel alarms and strobe lights  
include:  
continuously monitors truck  
systems and adjusts system  
parameters to deliver optimum  
performance and control. The  
Access Display provides a conve-  
nient interface for operators  
keeping them informed of any  
changes impacting truck perfor-  
mance and allowing them to  
choose from three performance  
profiles when enabled.  
Access control modules for  
travel, lift and steer are sealed  
from dirt, dust and moisture  
for trouble-free operation. All  
contactors have been eliminated  
except for the main line contactor.  
A 175 amp battery connector with  
disconnect handle is standard.  
• Multiple alarms and/or lights  
can cause confusion.  
Rolled steel outer mast channels  
and inner I-beams roll on canted,  
steel, anti-friction roller bearings  
for minimal current draw and long  
life. Mast and chain rollers are  
sealed and lubricated for life.  
Telescoping mast sections nest  
to reduce truck length. Heavier  
mast cross bracing design  
• Workers ignore the alarms  
and/or lights after day-in and  
day-out exposure.  
• Operator may transfer the  
responsibility for “looking out”  
to the pedestrians.  
Hydraulic System  
Heavy-duty hydraulic motor  
(4.8 kw) is transistor controlled  
and matched with a gear type  
pump selected for optimum lift  
performance and low noise.  
Single-speed lift with program-  
mable acceleration - deceleration  
and programmable two-speed  
lowering enables customization  
to match operator preference or  
application requirements.  
Programmable performance  
settings enable authorized  
personnel to tune the lift truck  
to different operator skill levels,  
or to meet specific application  
requirements. In addition,  
up to 25 PIN codes can be  
assigned to individual operators  
and matched to one of the  
pre-programmed performance  
profiles if desired.  
• Annoys operators and  
pedestrians.  
increases stiffness.  
Serviceability / Durability  
The Access display simplifies  
service for technicians by  
Dimensions and performance  
data given may vary due to  
manufacturing tolerances.  
Performance is based on an  
average size vehicle and is  
affected by weight, condition of  
truck, how it is equipped and the  
conditions of the operating area.  
Crown products and specifica-  
tions are subject to change  
without notice.  
providing advanced diagnostics  
without the need for separate  
handsets. The display allows the  
technician to view event service  
codes and truck hours when  
event occurred, perform system  
calibrations or functional tests of  
components, and make neces-  
sary adjustments. Crown’s  
InfoPoint System compliments  
Access 1 2 3 diagnostics by  
providing a Quick Reference  
Guide, on-truck component  
maps and information nuggets to  
further simplify troubleshooting.  
All wiring is color coded.  
Cylinder rods are hard-plated  
chrome with polyurethane seals.  
Relief valve tuned to capacity  
protects all components in the  
hydraulic system. Reservoir  
incorporates an in-tank 10  
micron return filter for removing  
debris from oil.  
Electronic power steering allows  
the operator to maneuver heavy  
loads in tight spaces throughout  
the day while minimizing fatigue.  
Smooth travel and lift perfor-  
mance combine with excellent  
controls provided by the X10  
handle to increase productivity.  
Drive Unit / Brake  
Heavy-duty gearbox with  
helical spur input gear for quiet  
operation.  
The SH 5500 Series features  
ramp hold and speed control  
to improve operation on small  
inclines or ramps. The ramp hold  
feature uses the motor to prevent  
truck movement when the brake  
is released and no travel com-  
mand is present. The ramp speed  
control feature insures that actual  
travel speed matches requested  
travel speed. If the truck encoun-  
ters an obstacle, a power boost  
feature delivers up to 15 percent  
more power than normally avail-  
able for a full three seconds to  
overcome the obstruction.  
Removable steel power unit  
doors are hinged for ease of  
opening providing excellent  
accessibility to the distribution  
panel and all other components.  
Steel covers provide added  
protection to critical internal  
components.  
Regenerative motor braking  
is activated under a downhill  
condition, during plugging or  
when the directional control is  
returned to neutral. An electro-  
magnetic brake, spring applied  
and electrically released, is  
mounted on top of the drive  
motor. The electro-magnetic  
brake serves as the parking  
brake and applies when the  
control handle position moves  
from the operating zone to brake  
zone during truck operation.  
Removable steel battery covers  
and hinged cover allow easy  
access to the battery. Battery  
removal can be accomplished  
from either side. Battery compart-  
ment rollers are standard.  
The X10 handle incorporates a  
vacuum die cast process using  
high-grade aluminum and benefits  
from structural webbing for maxi-  
mum strength and durability.  
Power Steering  
Electronic power steering is pro-  
vided by a heavy-duty AC motor  
that pivots the drive unit when  
steer tiller movement is detected.  
 
Crown Equipment Corporation  
New Bremen, Ohio 45869 USA  
Tel 419-629-2311  
C
Fax 419-629-3796  
crown.com  
Because Crown is continually improving its products,  
specifications are subject to change without notice.  
You can count on Crown to build lift trucks  
designed for safe operation, but that’s  
only part of the safety equation. Crown  
encourages safe operating practices through  
ongoing operator training, safety-focused  
supervision, maintenance and a safe working  
environment. Go to crown.com and view our  
safety section to learn more.  
Crown, the Crown logo, the color beige, the Momentum  
symbol, Access 1 2 3, InfoPoint, InfoLink and X10 Handle  
are trademarks of Crown Equipment Corporation.  
Copyright 2008 Crown Equipment Corporation  
SF14905 1/08  
Printed in U.S.A.  
 

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