Installation Manual
ICE/BEVERAGE DISPENSER
Model: Enduro-200/250
IMPORTANT:
TO THE INSTALLER.
It is the responsibility of
the Installer to ensure that
the water supply to the
dispensing equipment is
provided with protection
against backflow by an air
gap as defined in
ANSI/ASME A112.1.2-1979;
or an approved vacuum
breaker or other such
method as proved effective
by test.
Water pipe connections
and fixtures directly
connected to a potable
water supply shall be
sized, installed, and
maintained according to
Federal, State, and Local
Codes.
Part No. 92181INS
March 24, 2004
Revised: March 2, 2006
Revision: D
THIS DOCUMENT CONTAINS IMPORTANT INFORMATION
This Manual must be read and understood before installing or operating this equipment
PRINTED IN U.S.A
© IMI CORNELIUS INC; 2006
SAFETY PRECAUTIONS
Always: Disconnect power to the dispenser before servicing or cleaning.
Never: Place hands inside of hopper or gate area without disconnecting power to the dispenser. Agitator rotation
occurs automatically when dispenser is energized!
This ice dispenser has been specifically designed to provide protection against personal injury and eliminates
contamination of ice.To insure continued protection and sanitation, observe the following:
ALWAYS: Be sure the removable lid is properly installed to prevent unauthorized access to the hopper interior
and possible contamination of the ice.
ALWAYS: Be sure the upper and lower front panels are securely fastened.
ALWAYS: Keep area around the dispenser clean of ice cubes.
CAUTION: Dispenser cannot be used with crushed or flaked ice.
Use of bagged ice which has frozen into large chunks can void warranty. The
dispenser agitator is not designed to be an ice crusher. Use of large chunks of
ice which ”jam up” inside the hopper will cause failure of the agitator motor and
damage to the hopper. If bagged ice is used, it must be carefully and completely
broken into small, cube–sized pieces before filling into the dispenser hopper.
DESCRIPTION
The ”ENDURO” series of ice dispensers solves your ice and beverage service needs in a sanitary, space saving,
economical way. Designed to be manually filled with ice from any remote ice making source, these dispensers will
dispense cubes (up to 1-1/4 in. in size), cubelets, and hard-chipped or cracked ice; and in addition, several flavors
of post–mix beverages. The “BC” units include beverage faucets and a cold plate and are designed to be supplied
direct from syrup tanks and a carbonator, with no additional cooling required.
SPECIFICATIONS
Model
ED200 (ice only)
B (Beverage Faucets)
ED250 (ice only)
B (Beverage Faucets)
C (Cold Plate)
Z (No drip tray)
N (No Lid)
C (Cold Plate)
Z (No drip tray)
N (No Lid)
F (Flavor)
F (Flavor)
Ice storage
200 pounds
10
250 pounds
Maximum No. of
Beverage Faucets
Available
10
Cold Plate (Built–In) Yes, On BC Model Only
Yes, On BC Model Only
Electrical
120/1/60, 3.5 Amps
120/1/60, 3.5 Amps
220–240/1/50–60, 2.0 Amps
220–240/1/50–60, 2.0 Amps
Dimensions
30 in. Wide X 30-11/16 in. Deep X 35-5/8 30 in. Wide X 30-11/16 in. Deep X 39-5/8
in. High
in. High
Z Model
30 in. Wide X 23-1/16 in. Deep X 35-5/8
in. High
30 in. Wide X 23-1/16 in. Deep X 39-5/8
in. High
1
92181INS
INSTALLATION INSTRUCTIONS
1. Locate the dispenser indoors on a level counter top.
A. LEG OPTION
Note: Before installing legs, the plastic plugs must be removed.
Unpack the four (4) legs and install them into the threaded holes provided in the bottom of the unit. The
installer must provide flexibility in the product and utility supply lines to permit shifting the position of the
dispenser sufficiently to clean the area beneath it.
Rotate the line support bracket, located under base, to the down position and route all the lines above
the bracket.
B. COUNTER MOUNTING
The ice dispenser must be sealed to the counter. The MOUNTING TEMPLATE (see Figure 3)
indicates where openings can be cut in the counter. Locate the desired position for the dispenser, then
mark the outline dimensions on the counter using the MOUNTING TEMPLATE. Cut openings in the
counter.
Rotate the line support bracket, located under base, to the up position and route all the lines below the
bracket.
Apply a continuous bead of National Sanitation Foundation (NSF) listed silastic sealant (Dow 732 or
equal) approximately 1/4” inside of the unit outline dimensions and around all openings. Then, position
the unit on the counter within the outline dimensions. All excess sealant must be wiped away
immediately.
2. The beverage tubes, drain tube and power cord are routed through the large opening in the bottom of the
unit. See the MOUNTING TEMPLATE (see Figure 3), for locating the required clearance hole in the counter
for these utility lines.
3. DRIP TRAY DRAIN ASSEMBLY (see Figure 1). Route the drain tube to an open drain with the end of the
tube above the “flood” level of the drain. Use the tubing, fittings, clamps, and insulation provided with the Dis-
penser to assemble the drain. The completed drain line must pitch continuously downward and contain no
“traps” or improper drainage will result.
NOTE: This equipment must be installed with adequate backflow protection to comply with federal, state,
and local codes.
4. Connect the beverage system product tubes as indicated in the applicable Flow Diagram. This work should
be done by a qualified Service Person. Any non-carbonated water tubing must be connected to the outlet of
the check valve.
Note: See applicable Flow Diagram (see Figure 4 through 7) or decal on lower front panel of the unit for
the location of syrup and water connections.
Note: Water pipe connections and fixtures directly connected to a potable water supply shall be sized,
installed and maintained according to Federal, State and Local Laws.
5. Clean the hopper interior (see Owner’s Manual P/N 92108 for cleaning instructions).
6. Connect the power cord to a 120 volt, 60 cycle, 3–wire grounded receptacle. For 220–240 volt units, a
3–wire power cord is provided. An adapter plug for the particular country will need to be provided by the
equipment Installer.
92181INS
2
GATE RESTRICTOR PLATE ADJUSTMENT
CAUTION: Disconnect power to dispenser before installing, removing or adjusting
restrictor.
The restrictor plate may be adjusted up or down as shown in Figure 2 to reduce or increase the ice dispensing
rate, especially desirable when using glasses or other containers with small openings. Adjustment can be made
by sliding the restrictor plate up or down with nuts loosened, to obtain the desired ice dispensing rate.
SOLVENT BOND
HOSE CLAMP
DRIP TRAY DRAIN
FITTING
COUPLING
3/4 SOCKET X 3/4 FPT
BARB ADAPTER
1 BARB X 3/4 MPT
DRAIN LINE
1-IN. I.D. PLASTIC TUBING
(6 FT) WITH INSULATION
FIGURE 1. DRIP TRAY DRAIN ASSEMBLY
3
92181INS
INSTALL PLATE ON
STUDS AS SHOWN
FIGURE 2. GATE RESTRICTOR PLATE
7/16 DIA.
30
1 13/16
26 7/16
1 5/16
12
9
18 5/8
21 1/4
30 11/16
23 1/16
29
3 1/2
9 3/16
11 5/8
Z Style
23
REMOVABLE SINK
TO FRONT OF DRIP
TRAY ON COUNTERTOP
RECOMMENDED COUNTER OPENING SIZE
9 X 12 FOR UTILITIES AND BEVERAGE
TUBING. OPENING CAN BE LOCATED
ANYWHERE WITHIN SHADED AREA.
TO FRONT TOP
OF DRIP TRAY
FIGURE 3. MOUNTING TEMPLATE
92181INS
4
1
2
3
4
FAUCETS VIEWED FROM THIS SIDE
FIGURE 4. FLOW DIAGRAM (UNIT WITH SIX FAUCETS)
5
92181INS
1
2
3
4
FAUCETS VIEWED FROM THIS SIDE
FIGURE 5. FLOW DIAGRAM (UNIT WITH EIGHT FAUCETS)
92181INS
6
1
2
3
4
FAUCETS VIEWED FROM THIS SIDE
FIGURE 6. FLOW DIAGRAM (UNIT WITH TEN FAUCETS)
7
92181INS
1
2
3
4
FAUCETS VIEWED FROM FRONT OF UNIT
FIGURE 7. FLOW DIAGRAM (”B” UNIT WITH EIGHT BEVERAGE FAUCETS)
92181INS
8
MOTOR
HEATER
T’STAT
1
LIGHT
AGITATOR
MOTOR
WIRING DIAGRAM
CAP
2
BLUE
GRN
ICE LEVEL SIGNAL
OPTION
R
E
D
Y
E
L
N
L
Q.C. CONNECTOR
SERVICE INFORMATION
TO 24V
TRANSFORMER
TO BEVERAGE VALVES
TO HINGE
ELECTRIC SHOCK HAZARD. DISCONNECT
DISPENSE
SWITCH
KEY SWITCH
GATE
SOLENOID
(106VDC)
DANGER!
POWER BEFORE SERVICING UNIT.
BLUE
YELLOW
R
G
OPTIONAL
LIGHT BALLAST
W
H
I
T
E
R
E
D
B
L
A
C
K
B
B B
G
R
E
E
N
Y
E
R
L L
L
G
R
E
E
N
E
L
G
R
E
E
N
D
E
E
N
A
C
K
A
C
A
C
BEVERAGE
TRANSFORMER
(OPTIONAL)
BEVERAGE
TRANSFORMER
(OPTIONAL)
L
O
W
BLACK
BLACK
K K
W
H
I
WHITE
BLACK
T
E
B
L
B
L
WHITE
WHITE
WHITE
W
H
I
T
E
B
L
A
C
K
U
E
U
E
B
L
WHITE
WHITE
A
C
K
Y
E
L
NC
NC
NO
NO
COM
J10
L2
L
AGITATION
TIMER
BLACK
O
W
B
L
A
C
K
W
H
I
W
H
I
T
E
B
L
B
L
U
E
B
L
U
E
OPTIONAL
LIGHT
STARTER
J9
A
C
K
COM
L1
T
E
BLACK
BLACK
R
E
D
BLACK
BLACK
B
L
R
E
D
U
E
BLACK
WHITE
BLACK
WHITE
OPTIONAL
LIGHT SOCKET
OPTIONAL
LIGHT SOCKET
620904701 REV.D
FIGURE 8. WIRING DIAGRAM (115 VOLT UNIT)
G
L
N
TIMER
L2
L1
RECTIFIER
MOTOR HEATER
AGITATOR MOTOR
3
N.O.
N.C.
O/L
C
R
S
2
4
START CAPACITOR
VEND SWITCH
CAPACITOR
MOTOR
START
RELAY
GATE
SOLENOID
BALLAST
LIGHT
STARTER
OPTIONAL
BEVERAGE TRANSFORMER
OPTIONAL FLAVOR VLVS
OPTIONAL LOW ICE LEVEL LIGHT
T’STAT
PCB
BOARD
VLV
SOLENOIDS
KEYPAD
OPTIONAL
BEVERAGE
VALVES
OPTIONAL
BEVERAGE
VALVES
BEVERAGE PANEL
FIGURE 9. SCHEMATIC (115 VOLT UNIT)
92181INS
10
WIRING DIAGRAM
SERVICE INFORMATION
(220–240 VAC)
DANGER! ELECTRIC SHOCK HAZARD. DISCONNECT
POWER BEFORE SERVICING UNIT.
MOTOR
HEATER
T’STAT
LIGHT
AGITATOR
MOTOR
B
L
TO
B
L
2
BEVERAGE
PANEL
1
U
E
K
BROWN
BROWN
1
2
3
BLUE
POWER
SWITCH
BLK
YEL
BLU
RED
BRN
WHT
ICE LEVEL SIGNAL
OPTION
E
N
PCB BOARD
Q.C. CONNECTOR
L
TO BEVERAGE VALVES
TO 24V
TRANSFORMER
TO HINGE
GUSSET
DISPENSE
SWITCH
KEY SWITCH
WHT
BLK
KEYPAD
ESD
GATE
SOLENOID
4
BLUE
(WATER–5)
YELLOW
GRN/YEL
FLAVOR OPTION
BGBBGY R G B L GGBB
R
B
LAMP
LINE
L RL LR E R R T RRL L
E
E
L
G
OPTIONAL
LIGHT
LT BLUE
N
N
UNUANL D N O
NAAA D
WB / / CCC
KYO Y N L YYKK
BLACK
RED
R
G
N
MOTOR START
CAPACITOR
E/ EC/ L
/
BEVERAGE
BEVERAGE
R
N
/
L
Y
E
L
G
R
N
/
K
/
GRN
O
E
E
EE
POWER LINE
W
U
G
R
N
/
TRANSFORMER
(OPTIONAL)
Y
E
L
TRANSFORMER
(OPTIONAL)
A
BALLAST
L
L
E LL
G
R
N
/
Y
E
L
D
FILTER
Y
E
L
LT BLUE
L
Y
E
L
W
H
I
Y
E
L
T
E
BROWN
WHITE
BROWN
WHITE
WHITE
WHITE
W
BLACK
B
L
B
L
H
I
BLACK
A
C
K
A
C
K
T
E
WHITE
MOTOR
START
RELAY
B
L
FILTER
ASY
LT BLUE
A
C
K
NC
NC
NO
NO
COM
L2
J10
J9
3
2
AGITATION
TIMER
N
B
L
W
H
I
4
A
C
K
OPTIONAL
LIGHT
COM
L1
T
E
L
BROWN
W
H
I
STARTER
BLACK
BLACK
BROWN
R
E
D
R
E
T
E
D
BLACK
BLACK
B
L
BROWN
U
E
LT BLUE
BROWN
BLACK
WHITE
BLACK
WHITE
OPTIONAL
LIGHT
OPTIONAL
LIGHT
SOCKET
SOCKET
FIGURE 10. WIRING DIAGRAM (220–240 VOLT UNIT)
G
L
N
EMI FILTER
LINE
FILTER
TIMER
L2
L1
RECTIFIER
MOTOR HEATER
POWER SWITCH
AGITATOR MOTOR
3
N.O.
O/L
C
R
S
2
4
START CAPACITOR
VEND SWITCH
N.C.
MOTOR
START
RELAY
GATE
SOLENOID
OPTIONAL
BALLAST
OPTIONAL LIGHT
OPTIONAL STARTER
OPTIONAL
BEV. TRANSFORMER
OPTIONAL BEV. TRANSFORMER
OPTIONAL FLAVOR VLVS
PCB
BOARD
VLV
SOLENOIDS
KEYPAD
BEV. FAUCETS
BEVERAGE PANEL
FIGURE 11. SCHEMATIC (220–240 VOLT UNIT)
92181INS
12
TROUBLESHOOTING
IMPORTANT: Only qualified personnel should service internal components or electrical wiring.
WARNING: If repairs are to be made to a product system, remove quick disconnects from
the applicable product tank, then relieve the system pressure before proceeding. If repairs
are to be made to the CO2 system, stop dispensing, shut off the CO2 supply, then relieve the
system pressure before proceeding. If repairs are to be made to the refrigeration system, make sure
electrical power is disconnected from the unit.
Should your unit fail to operate properly, check that there is power to the unit and that the hopper con-
tains ice. If the unit does not dispense, check the following chart under the appropriate symptoms to aid
in locating the defect.
Trouble
Probable Cause
A.Short circuit in wiring.
BLOWN FUSE OR CIRCUIT BREAKER.
B.Defective gate solenoid.
C.Defective agitator motor.
GATE DOES NOT OPEN. AGITATOR DOES NOT
TURN.
A.No power.
B.Bent depressor plate (does not actuate switch).
C.Defective dispensing switch.
GATE DOES NOT OPEN OR IS SLUGGISH.
AGITATOR TURNS.
A.Defective gate solenoid.
B.Excessive pressure against gate slide.
C.Defective Rectifier.
ICE DISPENSES CONTINUOUSLY.
SLUSHY ICE. WATER IN HOPPER.
A.Stuck or bent depressor plate (does not release
switch).
B.Defective dispensing switch.
C.Improper switch installation.
A.Blocked drain.
B.Unit not level.
C.Poor ice quality due to water quality or icemaker
problems.
D.Improper use of flaked ice.
BEVERAGES DO NOT DISPENSE.
BEVERAGES TOO SWEET.
A.No 24 volt power to faucets.
B.No CO pressure.
2
A.Carbonator not working.
B.No CO pressure in carbonator.
2
C.Faucet brix requires adjusting.
13
92181INS
Trouble
Probable Cause
A.Empty syrup tank.
BEVERAGE NOT SWEET ENOUGH.
B.Faucet brix requires adjusting.
BEVERAGES NOT COLD (UNITS WITH BUILT-IN
COLD PLATE).
A.Unit standing with no ice in hopper or no ice in cold
plate cabinet.
FLAVOR SYRUPS DO NOT DISPENSE.
A.No 24 volt power to PC board.
B.No CO2 pressure.
C.Empty syrup tank.
D.Kinked tubing.
E.Clogged inner nozzle.
F. Defective PC board.
G.Defective harness from keypad.
H.Defective Flow control.
I. Defective solenoid harness.
J. Defective keypad.
FLAVOR DISPENSES FOR MORE THAN 1 SEC.
FLAVOR DISPENSES MORE THAN .5 OZ.
A.Dip switch settings on control board incorrect.
B.PC board defective.
C.Defective flow control.
A.Dip switch settings on control board incorrect.
B.Flow control incorrectly set.
C.PC board defective.
D.Defective flow control.
Contact your local syrup or beverage equipment distributor for additional information and troubleshoot-
ing of beverage system.
92181INS
14
WARRANTY
IMI Cornelius Inc. warrants that all equipment and parts are free from defects in material and
workmanship under normal use and service. For a copy of the warranty applicable to your Cornelius
product, in your country, please write, fax or telephone the IMI Cornelius office nearest you. Please
provide the equipment model number and the date of purchase.
IMI Cornelius Offices
AUSTRALIA D P.O. 210, D RIVERWOOD, D NSW 2210, AUSTRALIA D (61) 2 533 3122 D FAX (61) 2 534 2166
AUSTRIA D AM LANGEN FELDE 32 D A-1222 D VIENNA, AUSTRIA D (43) 1 233 520 D FAX (43) 1-2335-2930
BELGIUM D BOSKAPELLEI 122 D B-2930 BRAASCHAAT, BELGIUM D (32) 3 664 0552 D FAX (32) 3 665 2307
BRAZIL D RUA ITAOCARA 97 D TOMAS COELHO D RIO DE JANEIRO, BRAZIL D (55) 21 591 7150 D FAX (55) 21 593 1829
ENGLAND D TYTHING ROAD ALCESTER D WARWICKSHIRE, B49 6 EU, ENGLAND D (44) 789 763 101 D FAX (44) 789 763 644
FRANCE D 71 ROUTE DE ST. DENIS D F-95170 DEUIL LA BARRE D PARIS, FRANCE D (33) 1 34 28 6200 D FAX (33) 1 34 28 6201
GERMANY D CARL LEVERKUS STRASSE 15 D D-4018 LANGENFELD, WEST GERMANY D (49) 2173 7930 D FAX (49) 2173 77 438
GREECE D 488 MESSOGION AVENUE D AGIA PARASKEVI D 153 42 D ATHENS, GREECE D (30) 1 600 1073 D FAX (30) 1 601 2491
HONG KONG D 1104 TAIKOTSUI CENTRE D 11-15 KOK CHEUNG ST D TAIKOKTSUE, HONG KONG D (852) 789 9882 D FAX (852) 391 6222
ITALY D VIA PELLIZZARI 11 D 1-20059 D VIMARCATE, ITALY D (39) 39 608 0817 D FAX (39) 39 608 0814
NEW ZEALAND D 20 LANSFORD CRES. D P.O. BOX 19-044 AVONDALE D AUCKLAND 7, NEW ZEALAND D (64) 9 8200 357 D FAX (64) 9 8200 361
SINGAPORE D 16 TUAS STREET D SINGAPORE 2263 D (65) 862 5542 D FAX (65) 862 5604
SPAIN D POLIGONO INDUSTRAIL D RIERA DEL FONOLLAR D E-08830 SANT BOI DE LLOBREGAT D BARCELONA, SPAIN D (34) 3 640 2839 D FAX (34) 3 654 3379
USA D ONE CORNELIUS PLACE D ANOKA, MINNESOTA D (763) 421-6120 D FAX (763) 422-3255
15
92181INS
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