Briggs Stratton Portable Generator 040210 1 User Manual

Home Generator Systems  
Illustrated Parts List  
Model  
040210-1  
15000 Rated Watts  
Home Generator System  
Manual No. 194689A Rev. B (03/25/2008)  
 
Illustrated Parts List - Main Unit  
Item Part #  
Description  
Item Part #  
Description  
1
2
3
4
5
6
7
8
9
U203030GS  
BASE, Mounting  
50 809743  
SCREW  
187594GS  
24910GS  
194683GS  
194829GS  
194830GS  
195936GS  
842184  
MOUNT, Vibration  
51 NSP  
53 193506GS  
54 809872  
55 197164GS  
56 194681GS  
57 198928GS  
58 56893GS  
59 201282GS  
ASSY, Alternator (see page 7)  
DECAL, Caution Hot Surface  
GASKET  
HHS, Trilobular 5/16 - 18 x 1/2  
SOLENOID, Gas Fuel  
FITTING, Coupling  
REGULATOR  
MUFFLER  
BASE, Muffler Box  
KIT, Insulation, Muffler Base  
CRIMPTITE, 10 - 24 x 1/2  
ASSY, Bulkhead, Alternator End w/  
Insulation  
BRACKET, Mounting Solenoid  
ASSY, Tee  
*
HHCS, M6 - 1.0 x 16  
HHCS, M6 - 1.0 x 30  
WASHER, 1/4 Lock  
NUT, M6 - 1.0  
10 *  
11 *  
12 *  
60 198929GS  
61 194682GS  
62 194680GS  
63 192445GS  
64 *  
KIT, Insulation, Muffler Box  
COLLECTOR, Muffler Box  
BOX, Muffler Top  
SCREW. 10 - 32 x 5/8  
PPHMS, 4-40 x 0.19  
WASHER, Lock #4  
SWITCH, Oil Temp  
PLATE, Switch Oil Temp  
WIRE  
DECAL, Requirements, Fuel  
ENGINE  
FUEL HOSE  
CLAMP  
13 B4300GS  
14 194818GS  
15 185939RGS  
16 198913GS  
17 198593AGS  
18 194813GS  
19 *  
HHS, Trilobular, 1/4 - 20 x 1/2  
BATTERY  
WIRE-A, Black  
KIT, Battery Hardware  
WIRE-A, Red  
65 *  
66 186205GS  
67 194699GS  
68 186790CGS  
70 205397GS  
900 §  
TUBE, Air Cleaner  
HHCS, M6 - 1.0 x 12  
WASHER, Flat 5/16 - M8  
HOSE, Oil Drain  
20 *  
23 1723165SM  
24 186649GS  
25 *  
DECAL, Oil Drain  
HHCS, 5/16 - 18 x 2.5 Full Thread  
NUT, 5/16 - 18  
901 843644  
902 843438  
26 *  
27 *  
WASHER, Lock 5/16 - M8  
HHCS, 5/16 - 24 x 3/4 SEMS  
HHCS, 5/16 - 18 x 2"  
HHCS, M12 - 1.75 x 35  
WASHER, M12  
SUPPORT, Engine/Alternator, Black  
WASHER, Shakeproof Ext. M6-1/4  
WIRE, Ground  
Items Not Illustrated  
199327GS  
194689GS  
MS3483  
28 *  
MANUAL, Install  
MANUAL, Operator’s  
MANUAL, Engine  
KIT, Manual/Accessory HGS  
PAINT, Touchup, Gray 1/2 oz Bottle  
PAINT, Touchup, Silver 1/2 oz Bottle  
CAP, Funnel Oil Bottle  
HOSE, Flex  
KIT, Led Remote  
KIT, Decals, Service  
29 *  
30 *  
31 *  
204507GS  
198810GS  
198811GS  
B3518GS  
202295GS  
198866GS  
198918GS  
32 B194685GS  
34 *  
35 186790GGS  
36 *  
WASHER, Lock M10  
WASHER, Flat, M10  
HHCS, M10 - 1.5 x 30  
BRACKET, Mounting Alternator,  
Black  
37 *  
38 *  
39 B196639GS  
Optional Accessories  
199475GS  
40 196387GS  
41 *  
DUCT, Air  
PAINT, Touchup, Spray, Silver, 12oz  
PAINT, Touchup, Spray, Gray, 12oz  
KIT, Cold Weather (Includes Battery  
and Oil Warmers)  
PPHMS, M5 - 0.8 x 20  
WASHER, Lock 3/8  
SHCS, 3/8 - 16 x 1-1/4  
HHCS, 5/16 - 18 x 3/4  
WASHER, M12 Lock  
NUT, Hex M12 - 1.75  
WASHER, Flat M12  
NUT, M10 - 1.5  
199474GS  
6030  
42 *  
43 *  
44 *  
45 *  
* - Items without part numbers are common fasteners and  
are available at local hardware stores.  
§ - Contact Engine Manufacturer  
46 *  
47 *  
48 *  
49 B4260GS  
DISK, Engine Air  
3
 
Exploded View - Enclosure  
4
BRIGGSandSTRATTON.COM  
 
Illustrated Parts List - Enclosure  
Item Part #  
Description  
Item Part #  
Description  
1
2
3
197275GS  
PAD, Mounting w/ Holes  
BASE, Mounting  
16 194819GS  
17 201459GS  
18 195733GS  
19 195935GS  
20 201058GS  
21 198893GS  
SEAL, Foam, Engine Air  
SEAL, Foam, Alternator Air  
MOUNT, Tie Wrap  
U201267GS  
198915GS  
ASSY, Bulkhead, Engine End  
. . . . . . . Bulkhead, Engine End  
. . . . . . . Decal, Fuel Inlet  
. . . . . . . Seal, Foam  
DUCT, Rubber Alternator  
ADAPTER, Alternator  
ASSY, Roof/Siderails  
. . . . . . . Seal, Foam Engine Air  
. . . . . . . Bushing, 1-1/2  
. . . . . . . Weldment Roof/Siderails  
. . . . . . . Insulation  
. . . . . . . Bushing, 1-3/8  
22 201282GS  
ASSY, Bulkhead, Alternator End  
. . . . . . . Decal, Caution Hot Muffler  
. . . . . . . Seal, Foam  
. . . . . . . Plug, Dome 1-1/2  
. . . . . . . Pin, Hinges with Hardware  
4
5
198986GS  
ASSY, Door, Engine. End  
. . . . . . . Pin, Hinges with Hardware  
. . . . . . . Bracket, Muffler  
. . . . . . . Weldment, Door Engine End  
. . . . . . . Insulation  
23 200409GS  
DECAL, Caution Hot Muffler  
COVER, Air Intake Alternator  
ASSY, Vent, Exhaust  
CLIP, Tree  
ASSY., Vent, Alternator  
SEAL, Foam  
COVER, Air Intake Engine  
INSULATION, Engine Door, Top  
SEAL, Foam  
. . . . . . . Barrel, Hinges with Hardware  
24 194679GS  
25 198926GS  
26 B1797GS  
27 198927GS  
28 198888GS  
29 194694GS  
30 203302GS  
31 197312GS  
32 196397GS  
33 195597GS  
34 203303GS  
35 198460GS  
36 192940GS  
38 198890GS  
39 194828GS  
40 198889GS  
198910GS  
ASSY, Duct, Engine Air  
. . . . . . . Decals  
. . . . . . . Lug, Ground Connect w/Hardware  
. . . . . . . Bracket, Mounting Breaker  
w/Hardware  
6
198993GS  
ASSY, Support, Rail  
. . . . . . . Support Rail Engine. End  
. . . . . . . Seal, Foam  
. . . . . . . Decal, Rainproof  
INSULATION, Front/Rear Door  
INSULATION, Roof  
INSULATION, Engine Door, Bottom  
PLUG, Dome  
7
8
9
B4300GS  
186173GS  
197493GS  
HHS, Trilobular, 1/4-20 x ½  
BUSHING, Snap, 1-3/8"  
BUSHING, Snap, 1-1/2"  
PLUG, Dome, 1-1/2"  
HHCS, 3/8 - 16 x 1  
WASHER, Flat, 3/8 - M10  
WASHER, Lock 3/8  
NUT, 3/8 - 16  
RETAINER, Hose  
10 198461GS  
11 *  
KIT, Door, Hinge  
SET, Latch Key  
12 *  
KIT, Door Latch  
13 *  
14 *  
* - Items without part numbers are common fasteners and  
are available at local hardware stores.  
15 200438GS  
ASSY, Door  
. . . . . . . Weldment Door  
. . . . . . . Insulation  
. . . . . . . Barrel Hinges with Hardware  
. . . . . . . Decals  
5
 
Exploded View & Illustrated Parts List - Control Panel  
Item Part #  
Description  
Item Part #  
17 205394GS  
18 205395GS  
19 *  
Description  
1
198911GS  
ASSY, Cover, Circuit Breaker w/  
Decals  
DECAL, Caution, Electric Shock  
DECAL, Warning Shock  
NUT, 1/4 - 20  
2
3
4
5
6
7
8
9
*
SCREW, 10 x 0.62, Plastite  
BREAKER, Circuit 70A, 2P  
BRACKET, Mounting Breaker  
LUG, Ground Connect  
BOLT, 1/4-10 x 1, Plastite  
FUSE, Auto Type 15 Amp  
ASSY, Control Panel  
SCREW, PT, M4 - 1.79 x 16.0  
ASSY, Duct, Engine Air w/ Decals  
DECAL, Terminal Block  
DECAL, Ground, Neutral  
DECAL, Warning, Outdoor Install  
DECAL, Caution, Standby  
DECAL, Warning, Auto Start  
198313GS  
192770GS  
199011GS  
191991GS  
198573GS  
196655GS  
197492GS  
21 *  
WASHER, Shakeproof, Ext M6 1/4  
HHCS, 1/4 - 20 x 3/4  
22 *  
Items Not Illustrated  
201085GS  
HARNESS, Wire, CTL Board to  
Engine/Alternator  
HARNESS, Wire, E1 & E2 Sensing  
CONNECTOR, Terminal, 2 Pin  
CONNECTOR, Terminal, 10 Pin  
198517GS  
198515GS  
198516GS  
10 198910GS  
12 198549GS  
13 198550GS  
14 205393GS  
15 193297GS  
16 205392GS  
* - Items without part numbers are common fasteners and  
are available at local hardware stores.  
6
BRIGGSandSTRATTON.COM  
 
Exploded View & Illustrated Parts List - Alternator  
Item Part #  
Description  
1
2
3
4
5
6
7
8
9
201472GS  
FLANGE, Front  
GUARD, Front  
SHIELD, Front  
FAN  
201410GS  
201397GS  
201412GS  
B4908GS  
201473GS  
201474GS  
201383GS  
201475GS  
STAY ROD  
ASSY, ROTOR (Includes Items 4, 7 & 8)  
DIODE + VARISTOR  
BEARING  
STATOR  
10 201406GS  
11 201476GS  
12 201477GS  
13 201478GS  
14 201407GS  
15 201479GS  
16 *  
COVER, Side  
CAPACITOR  
TERMINAL BLOCK  
GROMMET  
SHEILD, Rear  
BOLTS, Stator  
SCREW, M5 - 0.8 x 10mm  
CLIP  
17 205171GS  
* - Items without part numbers are common fasteners and are  
available at local hardware stores.  
7
 

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